Specifications - E4OD.com

E4OD Transmission

Specifications:

Fluid Capacity:

Two wheel drive Vehicle:	15-1/2 quarts

Four wheel drive Vehicle	16 quarts

Note: Refill Process after Complete Rebuild.
Place 3 quarts of fluid in torque converter prior to assembly.
Then add 4 quarts in pan.
Run Engine for 15 seconds
Add 2 more quarts.
Start Engine for 15 seconds.
Add 2 more quarts.
Start Engine for 15 seconds.
Add 2 more quarts.
Start Engine (with Foot on Brake) Move shifter though gears, 2 times, R-N-D-2-1
Engine Running, Check Fluid with Dipstick
Add 1 qt or less as required until fluid is between 2 dots when warm.

Running Clutch Clearances:

Reverse Clutch Pack	Minimum .025" (not otherwise specified)

Forward Clutch Drum	0.030" - 0.055"

Direct Clutch Drum	3 plate = .030" - 0.045"
	4 plate = 0.45" - 0.060"

Intermediate Clutch Pack	.026" - .054"

Overdrive Clutch Pack	0.022" - 0.047"

Coast Clutch Drum	0.025" - 0.045"

Clutch Friction Disc Use:

Coast Clutch	2 Disc
1989 - 1998 Friction Disc	6.600" OD / 60 Teeth / 0.078"
1989 - 1998 Steel Plates	5.850" ID / 60 Teeth / 0.080"

Overdrive Clutch	2 Friction Disc (Except Power Stroke)
1989 - 1997 2 Friction Disc	8.675" OD 64T .078"
1998	8.675" OD 32T .080"
Power Stroke	3 Friction Disc
Steel Plates	7.470" ID / 6 Teeth / 0.078"

Intermediate Clutch	3 friction disc
1989 - 1997 Early	7.790" O.D. / 50 Teeth / .078"
	(Waffle Grooved)
1997 Late - 1998	7.790" OD / 50 Teeth / 0.080" (Grooved)
Steel Plates	6.200" ID / 30 Teeth / 0.080"
Steel Apply Plate	6.200" ID / 26 Teeth / 0.125"

Direct Clutch	0.078" / 6.400" O.D.
1989-1995	4 friction disc, 64 teeth (Smooth)
1996-1998	4 or 5 friction disc, 63 teeth (Grooved)
Steel Plates	5.120" ID / 26 Teeth / 0.079"

Forward Clutch	5 friction disc
1989 - 1998	0.078" / 6.360" O.D. / 88 or 90 teeth
Steel Plates	5.120" ID / 26 Teeth / 0.079"
Steel Wave Spring	5.150" ID / 8 Teeth / 0.040"

Reverse Clutch:	5 or 6 friction disc
1989 - 1997 Early	6.800" OD / 72 Teeth / 0.075"
1997 Late - 1998	6.800" OD / 24 Teeth / 0.080"
1989 - 1998	5.700" ID / 18 Teeth / 0.068"
Steel Plates	5.700" ID / 18 Teeth / 0.068"

Lower & Upper End Play:

Rear / Lower:	0.032" - 0.081"
(Lower Clearance is between: Reverse Inner Race face to Center Support)

Intermediate Spring pre-load:	0.060" - 0.075"

Front / Upper Clearance:	0.015" - 0.025"
(Upper clearance is between: Center Support to Pump)

Torque Specifications:

Reverse one-way inner race:	18 - 25 ft lb.

Center Support:
Center Support Hub Bolts (3):	80 - 120 in lb.

Center Support Feed Bolts (2):	8 -12 ft lb.

Intermediate Cylinder Feed Bolt	6 - 10 ft lb.

Pump:
Stator Support to Pump Body:	18 - 23 ft lb.

Pump control assy. to Pump Body:	18 - 23 ft lb.

Pump to Case:	18 - 23 ft lb.

Valve Body:
Separator Retaining Plate Bolts (3) to case:	80 - 100 in lb.
All Valve Body, Studs, Nuts and Bolts:	80 - 100 in lb.

CASE:
Oil Pan:	10 - 12 ft lb.
Extension Housing:	20 - 29 ft lb.
MLPS Sensor to Case Bolts (2):	60 - 75 in lb.
Manual Shift Lever Internal Nut to Shaft:	30 - 40 ft lb.
Manual Detent Lever Nut:	30 - 40 ft lb.
Detent Spring to Case:	80 - 100 in lb.
Cooling Line Tap Fittings:	18 - 23 ft. lb.
Park Rod Guide Plate:	16 - 20 ft lb.
Park Rod Stop:	16 - 20 ft lb.

PLUGS:
Converter Drain:	18 - 20 ft lb.
Pressure Taps:	6 - 12 ft lb.