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Specifications:
 
Fluid Capacity:

Two wheel drive Vehicle: 15-1/2 quarts

Four wheel drive Vehicle 16 quarts

Note: Refill Process after Complete Rebuild.
Place 3 quarts of fluid in torque converter prior to assembly.
Then add 4 quarts in pan.
Run Engine for 15 seconds
Add 2 more quarts.
Start Engine for 15 seconds.
Add 2 more quarts.
Start Engine for 15 seconds.
Add 2 more quarts.
Start Engine (with Foot on Brake) Move shifter though gears, 2 times, R-N-D-2-1
Engine Running, Check Fluid with Dipstick
Add 1 qt or less as required until fluid is between 2 dots when warm.

 
Running Clutch Clearances:

Reverse Clutch Pack Minimum .025" (not otherwise specified)

Forward Clutch Drum 0.030" - 0.055"

Direct Clutch Drum 3 plate = .030" - 0.045"
  4 plate = 0.45" - 0.060"

Intermediate Clutch Pack .026" - .054"

Overdrive Clutch Pack 0.022" - 0.047"

Coast Clutch Drum 0.025" - 0.045"

 
Clutch Friction Disc Use:

Coast Clutch 2 Disc
1989 - 1998 Friction Disc 6.600" OD / 60 Teeth / 0.078"
1989 - 1998 Steel Plates 5.850" ID / 60 Teeth / 0.080"

Overdrive Clutch 2 Friction Disc (Except Power Stroke)
1989 - 1997 2 Friction Disc 8.675" OD 64T .078"
1998 8.675" OD 32T .080"
Power Stroke 3 Friction Disc
Steel Plates 7.470" ID / 6 Teeth / 0.078"

Intermediate Clutch 3 friction disc
1989 - 1997 Early 7.790" O.D. / 50 Teeth / .078"
 

(Waffle Grooved)

1997 Late - 1998 7.790" OD / 50 Teeth / 0.080" (Grooved)
Steel Plates 6.200" ID / 30 Teeth / 0.080"
Steel Apply Plate 6.200" ID / 26 Teeth / 0.125"

Direct Clutch 0.078" / 6.400" O.D.
1989-1995 4 friction disc, 64 teeth (Smooth)
1996-1998 4 or 5 friction disc, 63 teeth (Grooved)
Steel Plates 5.120" ID / 26 Teeth / 0.079"

Forward Clutch 5 friction disc
1989 - 1998 0.078" / 6.360" O.D. / 88 or 90 teeth
Steel Plates 5.120" ID / 26 Teeth / 0.079"
Steel Wave Spring 5.150" ID / 8 Teeth / 0.040"

Reverse Clutch: 5 or 6 friction disc
1989 - 1997 Early 6.800" OD / 72 Teeth / 0.075"
1997 Late - 1998 6.800" OD / 24 Teeth / 0.080"
1989 - 1998 5.700" ID / 18 Teeth / 0.068"
Steel Plates 5.700" ID / 18 Teeth / 0.068"

 
Lower & Upper End Play:

Rear / Lower: 0.032" - 0.081"
(Lower Clearance is between: Reverse Inner Race face to Center Support)

Intermediate Spring pre-load: 0.060" - 0.075"

Front / Upper Clearance: 0.015" - 0.025"
(Upper clearance is between: Center Support to Pump)

 
Torque Specifications:

Reverse one-way inner race:

18 - 25 ft lb.


Center Support:  
Center Support Hub Bolts (3):

80 - 120 in lb.

 
Center Support Feed Bolts (2):

8 -12 ft lb.


Intermediate Cylinder Feed Bolt

6 - 10 ft lb.


Pump:  
Stator Support to Pump Body:

18 - 23 ft lb.

 


Pump control assy. to Pump Body:

18 - 23 ft lb.

 


Pump to Case:

18 - 23 ft lb.


Valve Body:  
Separator Retaining Plate Bolts (3) to case:

80 - 100 in lb.

All Valve Body, Studs, Nuts and Bolts:

80 - 100 in lb.


CASE:  
Oil Pan:

10 - 12 ft lb.

Extension Housing:

20 - 29 ft lb.

MLPS Sensor to Case Bolts (2):

60 - 75 in lb.

Manual Shift Lever Internal Nut to Shaft:

30 - 40 ft lb.

Manual Detent Lever Nut:

30 - 40 ft lb.

Detent Spring to Case:

80 - 100 in lb.

Cooling Line Tap Fittings:

18 - 23 ft. lb.

Park Rod Guide Plate:

16 - 20 ft lb.

Park Rod Stop:

16 - 20 ft lb.


PLUGS:  
Converter Drain:

18 - 20 ft lb.

Pressure Taps:

6 - 12 ft lb.

   


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